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Structure Stress Analysis Services

Predict performance. Prevent failure. Optimize structural reliability.

Frames, supports and secondary steel that carry piping, equipment and pipelines are often where loads actually arrive. If these structures are under-designed, modified without proper checks or exposed to new loads, the result can be excessive deflection, cracking or even failure.

NWE provides Structure Stress Analysis services to verify that frames, supports and steelwork can safely withstand operating and environmental loads, using recognised structural design codes and industry-standard tools such as ANSYS, Abaqus and CAESAR II.

Our work helps asset owners and engineering teams:

  • Avoid unexpected structural failures and support collapses
  • Control deflection, vibration and load transfer to connected piping and equipment
  • Demonstrate compliance with applicable design codes and client standards

When Do You Need Structure Stress Analysis?

Structure stress analysis is typically required when frames, supports or secondary steel are carrying significant loads from piping, equipment or pipelines, especially in brownfield or high-consequence areas.

Typical triggers include:

  • New designs and projects

    • Design of pipe racks, equipment skids, access platforms or support frames

    • Verification of vendor skids and packaged units under project-specific loads

  • Brownfield modifications

    • Adding new piping or equipment onto existing racks and frames

    • Changing routing, pipe sizes or insulation that alter loads and stiffness

  • Recurring issues or observed behaviour

    • Cracked welds, local deformations or loosened connections at supports

    • Excessive deflection causing misalignment, vibration or drainage problems

  • High-consequence structures

    • Supports and frames whose failure could affect personnel safety, critical equipment or environmental protection

In these situations, structure stress analysis provides a quantitative check on stresses, utilisation and deflection, rather than relying only on rules of thumb or visual judgement.

NWE’s structure stress analysis services are designed to provide clear engineering conclusions, not just finite element plots.

A typical assessment delivers:

  • Stress and utilisation checks for members, connections and baseplates against relevant structural design codes (e.g. ASME-related structures, AISC, ISO-based standards, as applicable to the asset and region)
  • Support reactions and interface loads to align with piping stress analysis, equipment vendors and civil foundations

  • Identification of critical locations where overstress, local buckling, fatigue risk or excessive deflection may occur

  • Practical recommendations for strengthening, stiffening, support optimisation or load redistribution

  • Concise documentation that shows assumptions, load cases, methods and results in a way that engineering, operations and management can all follow

The objective is simple: keep your structural system fit for purpose while supporting safe operation of connected piping and equipment.

NWE focuses Structure Stress Analysis on industrial frames, supports and secondary steel that interact closely with process equipment, piping and pipelines.

Typical structures:

  • Pipe racks and pipe bridges in process plants and terminals

  • Equipment support frames for vessels, exchangers, pumps and packaged units

  • Skid structures and modular steelwork used in onshore and offshore facilities

  • Access platforms, walkways and secondary steel with high consequence of failure

  • Local structural details around heavy nozzles, anchors, guides and restraints

Typical load conditions considered:

  • Dead weight from steel, piping, equipment and insulation

  • Operating loads, including content weight and test conditions

  • Thermal expansion, displacement and anchor loads transferred from piping systems

  • Environmental loads (wind, snow) and occasional loads where required

  • Dynamic effects such as vibration or transient loads, where relevant to the structure’s role

For complex geometries or localised details, non-linear and fatigue-oriented stress checks can be supported using FEA within NWE’s broader analysis capability.

NWE combines independent accreditation with practical understanding of how structures, piping and pipelines interact in real facilities.

Key reasons clients choose NWE:

  • Independent, ISO/IEC 17020–accredited inspection and engineering support
    NWE is accredited under NS-EN ISO/IEC 17020:2012 as an inspection body and operates certified ISO 9001, ISO 14001 and ISO 45001 management systems. This underpins impartial, structured and traceable engineering work.

  • Based on recognised codes and proven tools
    Our structure stress analysis work is based on relevant structural design codes (ASME-related structures, AISC, ISO and client standards) and uses trusted analysis tools such as ANSYS, Abaqus and CAESAR II for combined structure–piping problems.

  • Tight integration with piping and pipeline stress analysis
    Structure stress assessments are coordinated with NWE’s Piping Stress Analysis and Pipeline Stress Analysis services, helping ensure that loads and boundary conditions are handled consistently across disciplines.

  • Part of a broader asset integrity perspective
    NWE’s structure stress work links naturally with Structural Integrity Assessment, Fitness-for-Service (FFS) and Risk-Based Inspection (RBI) where structures support critical pressure systems and safety-critical operations.

For asset owners, this means structure stress analysis that is both technically robust and aligned with your overall integrity and inspection strategy.

Structure Stress Analysis is often delivered alongside other NWE services, including:

Structural Integrity Assessment – capacity and risk evaluation for complete structures

Piping Stress Analysis – ASME B31.3/B31.1 stress checks for process and utility piping

Pipeline Stress Analysis – mechanical behaviour and code compliance for long pipelines
Pipeline Integrity Assessment – condition and risk evaluation based on inspection data

Fitness-for-Service (FFS) – defect-specific assessments to API 579 / ASME FFS-1

Risk-Based Inspection (RBI) – risk-informed inspection planning for static equipment and piping

These services help ensure that structures, piping, pipelines and inspection plans are evaluated coherently across your asset base.

Need to verify frames or supports for new or existing piping and equipment?

Our Projects & Engineering Solutions

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Structure Stress Analysis – Frequently Asked Questions

Q1. How is Structure Stress Analysis different from Structural Integrity Assessment?

 Structure Stress Analysis focuses on detailed stress, utilisation and deflection checks for frames, racks, supports and secondary steel under specified loads. Structural Integrity Assessment looks more broadly at global capacity, failure modes and risk for a complete structure or asset, often in an ageing or life-extension context.

 We typically require structural drawings or models (where available), information on supported piping and equipment, material data, design and operating loads (including thermal and displacement loads from piping), and any known issues such as cracking or deformation. Additional details may be requested depending on the complexity of the structure and load cases.

 We base our work on relevant structural design codes (such as ASME-related structural guidance, AISC and ISO-based standards, together with client and regional requirements) and use industry-standard analysis tools including ANSYS, Abaqus and CAESAR II when a coupled piping–structure problem must be addressed.

 Yes. NWE can review existing structural or FEA models, verify assumptions and load cases, and provide an independent opinion on stresses, utilisation and any required strengthening or mitigation measures, supporting both in-house engineering teams and external stakeholders.

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